Archiving Solution
ayData NDT Archive for HPX Digital Systems
As industrial digital radiography continues to grow, so does the demand for the secure storage and easy retrieval of valuable commercial images.
That’s why Carestream NDT and ayData, two global providers of NDT DICONDE data management, are partnering, combining Carestream HPX digital image acquisition products with the ayData NDT archive.
ACQUIRE. ANALYZE. ARCHIVE.
Seamlessly integrating this powerful combination delivers a fast, easy, secure and reliable archive solution for NDT.
Features
A powerful indexed DICONDE archive solution for Non-Destructive Testing images and information.
The ayData NDT archive delivers a complete, scalable and flexible indexed Digital Imaging and Communication in Non-Destructive Evaluation (DICONDE) archive solution for non-destructive testing (NDT) images and information. With high performance features, the ayData NDT archive can improve the workflow in any environment where reliability, quality, and security are of key importance.
Powerful Performance
ayData NDT archive’s advanced indexing technologies provide fast, efficient, reliable and secure storage, retrieval, and validation of DICONDE images. Utilizing a central database, searching by component, date, or inspector has never been easier. By leveraging the ayData NDT archive you now have a central digital “film vault” of all historical inspection data and records at your fingertips. Pre-inspection planning can easily reference prior inspection data and post-imaging analysis and reporting can be done by a central experts group and “in context”.
Works in Any Environment
Ideal for robust on-site, multi-site, and off-site implementations, the ayData NDT archive works in any environment where there is a need for fast, efficient, reliable, and secure storage and retrieval of DICONDE images and information. Key industry applications include:
Easy to Integrate
ayData NDT archive’s vendor agnostic, modular, and scalable architecture enables compatibility and quick and easy integration with DICONDE hardware and NDT technology.
Minimal System Requirements
Hardware Option
Virtualization Option
Advanced, Easy to Use Features Deliver Outstanding Results
Audit Logging
Easy to use
Flexible
Industry Standard
Meta data Editing
Native JPEG-Lossless
Compression Related Scans
Scalable
Tailored
Vendor Agnostic
Virtual Archiving
VPN Encryption
Benefits
Benefits of a Digital Indexed Archive for NDT
Sharing
Security
Cost Savings
Productivity
Features
A powerful indexed DICONDE archive solution for Non-Destructive Testing images and information.
The ayData NDT archive delivers a complete, scalable and flexible indexed Digital Imaging and Communication in Non-Destructive Evaluation (DICONDE) archive solution for non-destructive testing (NDT) images and information. With high performance features, the ayData NDT archive can improve the workflow in any environment where reliability, quality, and security are of key importance.
Powerful Performance
ayData NDT archive’s advanced indexing technologies provide fast, efficient, reliable and secure storage, retrieval, and validation of DICONDE images. Utilizing a central database, searching by component, date, or inspector has never been easier. By leveraging the ayData NDT archive you now have a central digital “film vault” of all historical inspection data and records at your fingertips. Pre-inspection planning can easily reference prior inspection data and post-imaging analysis and reporting can be done by a central experts group and “in context”.
Works in Any Environment
Ideal for robust on-site, multi-site, and off-site implementations, the ayData NDT archive works in any environment where there is a need for fast, efficient, reliable, and secure storage and retrieval of DICONDE images and information. Key industry applications include:
Easy to Integrate
ayData NDT archive’s vendor agnostic, modular, and scalable architecture enables compatibility and quick and easy integration with DICONDE hardware and NDT technology.
Minimal System Requirements
Hardware Option
Virtualization Option
Advanced, Easy to Use Features Deliver Outstanding Results
Audit Logging
Easy to use
Flexible
Industry Standard
Meta data Editing
Native JPEG-Lossless
Compression Related Scans
Scalable
Tailored
Vendor Agnostic
Virtual Archiving
VPN Encryption
Benefits
Benefits of a Digital Indexed Archive for NDT
Sharing
Security
Cost Savings
Productivity
HPX 1 Plus
Carestream Industrex HPX-1 Plus Digital System
The future of NDT has arrived
The new HPX-1 Plus has the capability to handle extra long plates, custom cut plates & rigid cassettes. Improved optics for better imaging, 30% faster throughput on long saturated plates, improved imaging plate transport system, higher mechanical reliability and a more user-friendly DICONDE compliant software for the best experience in digital imaging.
Overview
The HPX family of products has earned many of the NDT industry’s most prestigious awards. It was no surprise when we first introduced the original HPX-1 that it would change the CR landscape and raise the bar in the industry. The new HPX-1 Plus CR system builds on this solid foundation, and raises the bar even higher, to make NDT radiography easier, more productive, more accurate, and more affordable.
The HPX-1 Plus offers many improvements. Improved optics for better imaging, up to 30% faster throughput on long saturated plates (very high exposure), an improved imaging plate transport system to protect imaging plates, higher mechanical reliability and a more user-friendly DICONDE compliant software for the best experience in digital imaging.
The HPX-1 Plus is a full width CR reader capable of running extra long imaging plates. The system has a wide dynamic range with high sensitivity, making it ideal for almost any type of imaging application. Whether you’re using a gamma or X-ray source, the HPX-1 Plus’ high sensitivity can help reduce shot time. It shows exceptional performance in weld applications, delivering weld-quality images consistently and dependably.
The complete system ships pre-configured and is ready to operate with a few simple connections. The powerful, easy-to-learn software and intuitive interface minimizes training time; your operators will be up and running fast.
Carestream’s award-winning HPX family of digital products have improved field reliability and enhanced the capabilities in the NDT marketplace. Long plate and multi-plate scanning combined with SmartErase® boosts output productivity so you can get more done in a day than ever before. Our exclusive positive pressure filtered air system keeps dust and dirt out for cleaner images in both the laboratory and in remote operations. With a shock and vibration resistant design your team can image in the harshest of environments bringing a new level of confidence to digital imaging in the field.
Features
Plate size flexibility
Wide dynamic range
Subdued or room light capabilities
Halogen “Smart” erase
Superior image viewing tools
Specifically built for NDT applications:
System Benefits
Ultra High Image Quality
Spatial Resolution
25μ, 35μ, 50μ and 100μ operation Pixel Pitch: 50 Microns or better (12 lp/mm) Laser Spot Size: 20μ (measured at 85% of peak)
Positive Pressure Fans for Dirty NDT Environments
Let’s face it, NDT environments can be dirty. Drum and flat bed style scanners collect contaminants on the surface where they can be transported into the system or into the optical path and be be imaged. HPX-1 Plus is the only CR system on the market that has positive airflow to keep contaminants outside the unit.
Dual Air Filters (including HEPA)
Clean air is critical to keeping the equipment cool and the imaging areas clean. The HPX- 1 Plus is the only system outfitted with dual filters to make sure the environment is kept outside.
Image Plate Flexibility
HPX systems are one of the most flexible CR systems on the market capable of handling raw imaging plates, multiple plates at one time, custom cut sizes (with Plate Carrier), hard cassettes and long Plates (up to 60”) without special feed guides.
Plate Transport System
The HPX-1 Plus plate transport system has always minimized contact with the imaging plate. Unlike magnetic plate drive systems that require uniquely designed imaging plates (which can be costly) or drum systems that advise using plate protective covers to avoid plate damage, the HPX-1 Plus run plates phosphor side up with a proven transport system that won’t damage your imaging plates.
Improved Optics
HPX-1 Plus’ improved PMT’s improve its sensitivity and reduce unwanted artifacts. CR systems often also make it possible to lower your exposure while still achieving the required sensitivity. Our adjustable PMT and Laser Power allow you fine tune every image for optimum capture every time.
Powerful Software
HPX-1 Plus is operated using our powerful INDUSTREX software that includes a host of features for measurement, custom designed EDGE Image Filters, full DICONDE compliance, and many other tools designed specifically for NDT.
Workflow Improvements
Easy to Install
The HPX-1 Plus site install & easy workflow. Customer installable and simple to operate. Only two connections to make and you can start working.
Rapid Job Setup
Flexible to operate in a windows or DICONDE mode, Our INDUSTREX software can be set to operate in a Windows based format or in full DICONDE mode. Use whichever best fits your workflow and customer requirements.
Shot Time Improvement
Shoot faster, radiate less and keep your source longer. In certain circumstances, it’s possible for HPX-1 Plus to reduce exposure time.
Process, Analyse & Approve
High resolution. High throughput. HPX-1 Plus can process imaging plates up to 60-inches and has a new halogen erase system for faster throughput. Preset the system so images appear with the desired filters already applied and approve in one click.
Customized reporting
The HPX- 1 Plus can make customized multi-line or single shot-style reports in seconds. Create a work report by simply selecting the welds to be included and click “create report”. Make a custom-made multi-line or single weld-style report in seconds with pre-selected data.
Performance Accessories
Carestream Industrex HPX-PRO Portable Digital System
CR for Anywhere NDT Takes You
The HPX-PRO Portable CR System is designed for high throughput digital imaging in rugged NDT environments. It’s a lightweight (35lbs/16Kg), portable solution that can be set-up in less than 5 minutes and process a weld in up to a minute, producing high-quality digital images for quick analysis and rapid final reporting. HPX-PRO is a complete solution using Carestream’s INDUSTREX software to scan, display and store your all your digital data.
The HPX-PRO…PROductive Digital, PROformance Imaging, PROfessional results
Hardware Features
Simple User Controls
Includes easy-to-read System Status, Power, and Ethernet Connectivity LEDs, with a separate LED scale for Battery Power.
Filter/Air Vents
Replaceable air filter to keep out dust and dirt.
Fold-up Feed Doors with Extensions
Both the entry and exit doors fold up to seal off the unit from dirt and dust when in transport or not being used. A magnet holds the doors closed. Each door has an extension to support up to a 17” long plate.
Detachable Handle
Can be removed via two Phillips screws to reduce height (to 14”). Mobile film labs don’t have a lot of extra room and when you’re trying to fit something between the bottom and top cabinets every inch counts.
Battery Holders
Includes powered mount for usage and storage mount for second battery, providing 4 hours of standby time and 45 minutes of imaging time per battery.
Mounting Bracket
Allows you to secure the unit to a mounting plate during transportation. The optional mounting bracket can be attached to the work surface enabling the HPX-PRO to be quickly snapped into a harness for transport on rough roads. At the end of the day simply remove it for safe storage in a climate-controlled environment.
Ethernet and Power Connections
Set up the unit in less than 5 minutes. Simply connect an Ethernet and power cable and you are ready to work.
Carry Strap
Comes with detachable strap for over-the-shoulder carrying in transport.
Software Features
Rapid Job Setup
With INDUSTREX Software setup of customer parameters, automated electronic FLASH creation on each image and automatic incremental shot numbering make getting ready to shoot fast and easy.
In Batch Mode, define shot parameters and input how many welds to shoot. Set-up the weld numbering and turn on the auto increment feature to name welds as plates process.
Image, Analyze & Approve in Seconds
Batch Mode was added to our INDUSTREX software so the HPX-PRO can keep up with film. Unlike other CR systems, the HPX-PRO scans and erases in one pass, thus eliminating wait-time for the plate to come back out during erase.
The HPX-PRO is designed to process a weld a minute (based on 5-3/4” imaging plate length). Including scanning, erasing and image display on the monitor with a pre-set EDGE filter already applied.
Customized Reporting
Make customized multi-line or single shot-style reports in a matter of seconds. When creating the work report, simply select the welds to be included and click “create report”. Generate a custom-made multi-line or single weld-style reports within seconds with pre-selected data.
Specifications
Scanning Optics | Located above imaging area eliminating gravity driven particulates | |
Imaging Plate Feed | Phosphor side up to prevent damage | |
Connectivity | Ethernet | |
Air Flow | Filtered to keep out dirt and dust | |
Erase | LED erase lamps for high efficiency and low power consumption | |
Maintenance | User serviceable parts | |
Calibration | Fully factory calibrated and ready to operate | |
Scan Resolution | 25-micron, 50 micron & 100 microns | |
Plate Sizes | Maximum 6-inch width x maximum 96-inch length | |
Software | INDUSTREX (installed and tested prior to shipping) Windows 7 Ultimate 64 bit | |
Image Filter | Custom EDGE image display filter. 10 predefined filters including (2) specifically for gamma work. Filters enhance the display and the original image is always kept on file. | |
Monitor | Laptop, 3MP (color) or 5MP (monochrome) | |
Chassis | Rigid aluminum construction with vibration damping feet | |
Power | 100-240 VAC (Automatic Level Sensing) | |
Battery | 24-volt standard tool battery | |
Battery Life | 4 hr. standby/45 min. active scanning and erasing per battery | |
Warranty | 1-year parts and labor | |
Installation | Ships complete and can be quickly and easily installed in less than 5 minutes on-site by customer | |
Dimensions | 16-inches (41cm) x 13-inches (33cm) x 12-inches (31cm). | |
Weight | 35 lbs (16 kg) |
DIGITAL ACCESSORIES AND
IMAGING PLATES
We offer a complete line of digital accessories and INDUSTREX Digital Imaging Plates to maximize digital NDT performance
Carestream Industrex Flex GP, HR and XL Blue Digital Imaging Plates
Get the flexibility and sharp contrast images of NDT radiography film, without wet processing. INDUSTREX Flex Digital Imaging Plates let you capture and read images quickly in both the field and the lab, enabling you to manipulate the images with computer radiography features, or share them digitally. Great for erosion, and pipeline inspection, Flex digital imaging plates work with our CR Systems and many other systems that accept manually fed flex imaging plates. |
Carestream Cassette Extraction Tool
Carestream Cassette Extraction Tool is required to safely remove imaging plates from cassettes. Make sure if you use cassettes that you have at least one of these on hand to perform this operation.
Part Number: 842 3600
Screen Cleaner
Screen Cleaner is recommended for use with INDUSTREX Flex GP and HR Digital Imaging Plates
Catalog number 845 4977
HPX-1 Digital Plate Carrier
The HPX-1 Digital Plate Carrier offers a new way to scan small or irregular shaped imaging plates using your HPX-1 Digital System. Its easy-to-use design will have you up and running in minutes. No matter what the shape (as small as 1”x1”), the carrier will deliver.
Features
HPX-1 Diagnostic Tool
The HPX-1 Diagnostic Tool reduces your risk on any project by eliminating the guesswork surrounding system calibration. The Diagnostic Tool is simple to use, reducing the traditionally complex task of checking system calibration down to only a few minutes and the click of a button.
Features
HPX-DR High Performance Wireless Detector
Carestream’s new HPX-DR is a high energy (3MeV), high performance, compact and lightweight DDA detector. With rapid imaging and a potential for reduction of your overall shot time and help reduce overall consumable costs (for film or imaging plates). The HPX-DR features heavy-duty shielding designed specifically for high exposure NDT applications. It can operate in either a wireless or tethered configuration with rapid transfer of images, FASTER and EASIER than ever before.
The HPX-DR detector is unique in design – coming standard with a rugged, weatherproof enclosure perfect for remote field work. Unlike other panels that claim a weatherproof design when used inside their protective carrying case, this detector has an IP57 enclosure rating without the protective case! With the HPX-DR you can stop wrapping your DDA panel in bags and keep working in rain, snow, mud or whatever Mother Nature throws at you!
REDUCED EXPOSURE – DDA panels are highly sensitive. Combine this with the ability to do frame averaging and you will likely be able to reduce your exposure time and still capture the sensitivity needed for your critical inspection task.
FASTER – Uses no disposable media in the process, eliminating cassette loading and unloading time, developing, processing and reloading for the next shot. The HPX-DR detector offers quick start up and calibration, and rapid image display after acquisition. Produce high quality digital images in seconds for immediate analysis.
EASIER – The HPX-DR detector is lightweight and compact with an all-weather design that is simple to operate. In the lab, it can be operated on a powered tether and in the field it can run 100% on battery. With the ‘hot swap’ feature the panel can remain on when changing batteries, increasing uptime.
WIRELESS – The HPX-DR detector can operate completely wireless giving the user full freedom of movement and minimizing set-up time on site. This is especially helpful for rope access teams looking for minimal weight, high sensitivity and a powerful wireless connection.
HIGH RESOLUTION – The HPX-DR images have a 139µpixel pitch and 139µspatial resolution that can reveal small details. All powered by our INDUSTREX image analysis software with the most advanced NDT post-capture tools for image measurements, enhancements and analysis.
Benefits
Wireless
Ultimate hands free with robust wireless (802.11 A/N or G) secure data transfer, long distance communication and live panel monitoring. Get the most out of your wireless with reliable, mobile access point for extended range and a strong wireless signal.
Compact Design
Rugged design with a durable aluminum frame and carbon fiber cover. Panel thickness is just 14.7 mm (0.58”) one of the thinnest in the industry making it easy to slide between objects.
Close-to-Edge Imaging
The HPX-DR image area is slightly offset, allowing you closer access to the panel edge for profile work. This panel can fit between pipes and captures near edge so you can see and measure the outer wall.
High Resolution
139µpixel pitch is one of the best available, allowing for high quality imaging and defect detection. Multi-frame averaging improves the quality while reducing the overall noise in the image.
IP57 Enclosure
The only panel with this high a degree of protection against liquid. Unlike others that need a special case for protection from the harsh elements of field work, the HPX-DR is built to meet IP57 enclosure standards.
Indicators
Multiple indicator lights on the panel edge communicate panel status, battery information and wireless connectivity. Its easy for the user to see at a glance the condition of the panel.
Flexible Power
Powerful lithium-ion batteries allow users to make many images. When tethered the batteries automatically recharge or you can purchase a 3-battery quick charger to keep production moving. Battery ‘Hot Swap’ feature keeps the panel running during change. Magnetic tether stays attached but can break away if needed to eliminate damage to the panel connection in the event of a drop or pull. Power saving mode when panel has not been activated for a period of time.”
Workflow Improvements
Easy to Install
The HPX-DR site install & easy workflow. Customer installable and simple to operate. Several basic connections and you can start working.
Rapid Job Setup
Flexible to operate in a window or DICONDE mode, Our INDUSTREX software can be set to operate in a Windows based format or in full DICONDE mode. Use whichever best fits your workflow and customer requirements.
Shot Time Improvement
Shoot faster, radiate less and keep your source longer. In certain circumstances, it’s possible for HPX-DR to reduce exposure time.
Process, Analyse & Approve
High resolution. High throughput. HPX-DR can process images almost instantly once the exposure is completed for faster throughput. No need to develop film or walk the imaging plate to the CR scanner for that process. Preset the system so images appear with the desired filters already applied and approve in one click.
Customized reporting
The HPX-DR can make customized multi-line or single shot-style reports in seconds. Create a work report by simply selecting the images to be included and click “create report”. Make a custom-made multi-line or single weld-style report in seconds with pre-selected data.
Performance Accessories
CARESTREAM INDUSTREX Digital Viewing Software Version 5.1
THE ALL-IN-ONE SOFTWARE SOLUTION FOR NDT
Our Industrex Digital Viewing Software incorporates industry-leading image analysis tools, file sharing and storage management features. Our modular architecture is an all-in-one software suite that eliminates the need to purchase costly add-on modules for both CR and DR image acquisition. DICONDE compliant, the software complies with industry standards for image storage, retrieval, and transmission. Plus, upgrades are included over the life of your capture device, eliminating the expense of purchasing upgrades and ensuring you have the latest features and functionality.
Features
POWERFUL IMAGE ENHANCEMENT AND VIEWING
EASY VIEWING AND MANAGEMENT TOOLS
FLEXIBLE DATA MANAGEMENT
Options
ayData NDT ARCHIVING
A powerful indexed DICONDE archive solution for Non-Destructive Testing images and information.
ayData NDT archive delivers a complete, scal-able and flexible indexed Digital Imaging and Communication in Non-Destructive Evaluation (DICONDE) archive solution for non-destructive testing (NDT) images and information.
Ideal for on-site, multi-site, and off-site implementations, aydata NDT archive works in any environment where there is a need for fast, reliable, and secure storage and retrieval of DICONDE images and information.
Specifications
Desktop
HP z440 M4000
WINDOWS 10 Professional 64, XEON E5-1620v3 3.5 GHz, 16 GB RAM, NVIDIA QUADRO M4000–8.0 GB, 2000 GB 7200 SATA RAID mirrored HD
Laptop
HP zBook 17 Generation 3 (SIPP)
WINDOWS 10 Professional 64, CORE i7-6820HQ Gen3 2.7GHx, 16 GB RAM, NVIDIA QUADRO M3000M-4.0 GB, 1000 GB 7200 HD
Monitors
Diva 3 MP Color – Model: GUP2103CMI (or equal)
Diva 5 MP Monochrome – Model: ZSP2105CMI (or equal)
Order Information
CARESTREAM INDUSTREX Desktop System w/3MP Color Monitor
Catalog Number: 1008911
Same System as above w/Transport Case(s)
Catalog Number: 1012061
CARESTREAM INDUSTREX Desktop System w/5MP Monochrome Monitor
Catalog Number: 1008986
Same System as above w/Transport Case(s)
Catalog Number: 1012087
CARESTREAM INDUSTREX Laptop System
Catalog Number: 1008952
Same System as above w/Transport Case
Catalog Number: 1012145